Embedded Developer

Most of the PCBs I make have mounting holes in the final layout to allow the boards to be firmly attached to 3D printed cases or mounts. When I first started using KiCAD I found it difficult to position the arc edge cuts around the mounting holes accurately. This was not too critical but it was a little annoying. The error in positioning the arcs was minor and is difficult to see but it would be good to fix the problem.

This was something I finally worked out in the last design I sent to manufacture and thought it would be something others might want to know about.

Board Layout

Most of my designs usually result in a square or rectangular board. The boards are simple and don’t really need to fis an irregularly shaped case. So most of the time I am trying to place a hole at the corner of say a square and then place an edge cut around the hole, something like this:

PCB with two mounting holes

Placing the mounting holes is a simple case of editing the x and y positions of the mounting hole and ensuring that the holes are lined up correctly. The edge cuts are a little more difficult to position consistently when placing them by hand.

Accurate Edge Cuts

As noted above, the first stage is to place the mounting holes on a rectangular grid and using the x and y positions to place the holes. Next step is to create an arc centred on one of the mounting holes with the appropriate radius. This can be done in using the centre of the mounting holes as the starting point and then sweeping an arc through 90 degrees around the hole:

Arc and Hole

Next up we duplicate the arc, rotate it through 90 degrees and move to one of the opposite mounting holes:

Duplicated arcs

As you can see, the duplicated arc is not centred on the opposite mounting hole. We now use the positioning tools to align the arc with the mounting hole. Start by selecting the arc and then right click to bring up the context menu and select Position Relative To… from the context menu:

Positioning context menu

From the positioning dialog click on the Select Item button:

Select item button

Next, select the reference item, in this case it is the mounting hole:

Select the reference item

The positioning dialog will now reappear with the reference item selected. Ensure that the Offset X and Offset Y are both set to 0 and click OK.

Position dialog box

The arc should now move and be centred on the mounting hole.

Final arc position

Finally, repeat for the remaining 2 mounting holes.

Conclusion

This method allows for the board outline to be defined more accurately then lining up the arcs by eye. It is simple to do and only takes a few minutes to complete. The arcs can then be used as the anchors for the linear edges of the board.

This technique is also useful for positioning other parts on any design.

Another aide memoir, how to convert a photo into a pencil sketch using Affinity Photo. I don’t do this often and so I always forget the steps.

In the following I will refer to the Mac keystrokes which use the CMD key, on the PC use the CTRL key.

Starting Point

This example will use a photo of a working cocker spaniel:

Original Image

The image has a reasonable amount of detail and will be a challenge.

Essential Steps

Form me, the first step when working with any photograph it to create a duplicate of the original and make sure that the original is locked.

Shortcut: CMD+J

Duplicate Layer

Next step, invert the image on the duplicate layer.

Shortcut: CMD+I

Invert duplicate layer

Next up, change the blend mode of the duplicate layer to colour dodge.

Colour Dodge

The image should now turn white. Now add a Gaussian blur to the duplicate layer.

Gaussian Blur

Use the slider to change the radius until you are happy with the effect.

Change Blur Radius

At this point the image still has some colour in it. Adding a HSL adjustment and reducing the saturation to 0% will remove the colour.

Add HSL Adjustment

Set saturation to 0%

The final step is to add a Levels Adjustment:

Adjust Levels

and adjust the black level:

Change the Black Level

Here is a zoomed in section of the final image:

Image post levels adjustment

Optional Additional Adjustments

There are some additional adjustments that can be made to give the image the appearance of an actual pencil drawing:

• Add a paper like canvas to the image
• Use a mask layer to paint out some of the background around the edges giving a blurred edge
• If the edge of the image is predominantly white then maybe use the inpainting tool to remove any slightly grey areas in the background

Conclusion

Here is the full image with just the essential adjustments:

Final Image

Upgrading machines is always an interesting experience, reinstalling software and drivers. The latest update from an Intel Mac to Apple silicon was no exception. The majority of the process went to plan with the only major issue being the installation of the Dell 1320c printer driver.

Some History

The Dell 1320c printer is a fairly old colour laser printer and this device is about 12 years old but it has seen very light service. Replacing a such a lightly used machine is not only environmentally unfriendly but also an unnecessary expense.

Driver support for this printer has always been patchy on newer machines which is understandable. The trick with this printer is not to install it as a Dell 1320c printer but instead use the Xerox C525 driver.

This year has seen several failed attempts to install the driver on Apple silicon machine with the latest attempt working, hence this post in case it helps others (and also my future self).

Installing the Driver

The driver can be installed by following these steps:

1 – Open the Printer and Scanner Settings

Open the Printer and Scanner settings and click the Add Printer, Scanner or Fax.. button.

Add New Printer

2 – Add Printer Properties

The printer being installed in a network printer and completing the IP address allows the computer to find the printer and complete some of the printer properties.

Add Printer Dialog

Two setting need to be changed. The first is the Protocol, this should be set to HP Jetdirect – socket.

The second setting that needs to be changed is the driver. Click the Use drop down and select Select Software…. This will present you with the Printer Software dialog.

3 – Install the Xerox Driver

In the Printer Software dialog, search for C525 and select the Xerox C525 A v3.2 driver.

Printer Software Dialog

Click the OK button to add the printer.

The only thing is to test the installation by printing a test page.

Conclusion

Getting the Dell 1320c driver installed is not difficult, it is simply a case of knowing the tricks to get it working. This is something that is only performed every few years and hopefully this will help the next time this driver need to be installed on a new machine.